Post by khatunejannat on Feb 15, 2024 1:41:26 GMT -6
In order to compete in today's markets, companies have to develop new organizational techniques. One of the most successful is the lean manufacturing methodology , which is very successful in large prestigious companies such as Toyota, Nike, Intel, Ford or Caterpillar. What is lean manufacturing ? Lean manufacturing is a method that seeks to omit all those actions that do not add value to the product or the production chain and for which our client is not willing to pay, and whose objective is to increase productivity and improve production processes within the company. . It was created in Japan, in the Toyota company and a clear example was its 5S tool that aimed to achieve improvements at the level of organization, order and cleanliness; in addition to increasing staff satisfaction and motivation. To implement a lean manufacturing plan in a company, several aspects must be clear. 1. All people who are part of the project must know its philosophy. 2. The main objectives must be clear: adjust production to existing demand, adjust the necessary processes and provide a quick and adequate response to possible contingencies.
Personnel must have the necessary training and be involved in the lean manufacturing project. Otherwise, the plan will be doomed to failure. 4. A plan must be made of all Cocos Islands Keeling Email List the steps to follow to achieve a perfect plan. Furthermore, the implementation must be carried out in a short period of time for the processes to be successful. Lean manufacturing tools There are many existing tools in lean manufacturing. Companies usually use some of them, combining them according to their needs. Some of these tools are: 5S : about organizational efficiency. Andon : visual control system. Smed : technique to reduce time in the use of machinery. Standardization of work : making a standard for each job with the best practices for doing it. TPM : machine management to avoid downtime.
Value stream mapping : to visualize production flow. One piece flow : production system that reduces inventory and production times. SEAS Production and Maintenance Courses Examples of lean manufacturing The best example of lean manufacturing is that of the Toyota company , creator of this philosophy. With the Toyota Production System they have created an integrated technical-social system, which is based on their philosophy and recognizes the interaction between people and technology in the work environment as a fundamental part. In Spain we have the clear example of Mercadona , a company that has grown using a lean manufacturing philosophy and applying some of its tools. You have defined what the customer needs, how they want it and when they want it.
Personnel must have the necessary training and be involved in the lean manufacturing project. Otherwise, the plan will be doomed to failure. 4. A plan must be made of all Cocos Islands Keeling Email List the steps to follow to achieve a perfect plan. Furthermore, the implementation must be carried out in a short period of time for the processes to be successful. Lean manufacturing tools There are many existing tools in lean manufacturing. Companies usually use some of them, combining them according to their needs. Some of these tools are: 5S : about organizational efficiency. Andon : visual control system. Smed : technique to reduce time in the use of machinery. Standardization of work : making a standard for each job with the best practices for doing it. TPM : machine management to avoid downtime.
Value stream mapping : to visualize production flow. One piece flow : production system that reduces inventory and production times. SEAS Production and Maintenance Courses Examples of lean manufacturing The best example of lean manufacturing is that of the Toyota company , creator of this philosophy. With the Toyota Production System they have created an integrated technical-social system, which is based on their philosophy and recognizes the interaction between people and technology in the work environment as a fundamental part. In Spain we have the clear example of Mercadona , a company that has grown using a lean manufacturing philosophy and applying some of its tools. You have defined what the customer needs, how they want it and when they want it.